Minimizing Processing Risks and Ensuring Operational Efficiency

Virus Filtration

Robust, Efficient, and Reliable Performance

Virosart® virus filter provide industry leading solutions in the virus clearance space offering protection and efficiency in biopharmaceutical manufacturing. Virosart® caters to diverse processing needs, ensuring consistent and effective virus filtration. 

Discover more about the various virus filters and their specific uses below, or consult our experts to assist you in selecting the right virus filter for your needs.

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State-of-the-Art Virus Retention

Virosart® virus filters are designed to achieve high virus removal performance even under challenging process conditions. They demonstrate robust and reliable retention capabilities, achieving a log reduction value (LRV) of ≥ 4 log10 for small, non-enveloped viruses and ≥ 6 log10 for large, enveloped viruses. This level of performance supports compliance with stringent regulatory requirements and helps ensure final product quality.

Advanced Viral Filtration

Virosart® is engineered with an asymmetric membrane structure that provides an effective barrier to viruses. It supports high flow rates, helping to reduce processing time and improve overall efficiency and reliability in biomanufacturing operations.

Diverse Applications

The Virosart® family offers a diverse array of products with tailor-made membranes that ensure effective virus removal in downstream processing while also offering risk mitigation in upstream operations.

Operational Flexibility

Virosart® is available in multiple device formats to meet diverse processing requirements and production scales—from scale-down studies to large-scale industrial manufacturing. With options including capsules and cartridges, the product delivers versatility, making it a flexible solution for various manufacturing configurations.

Virus Filtration Portfolio

Find the Right Virus Filter for Your Needs

 Virosart® HFVirosart® HCVirosart® CPVVirosart® MaxVirosart® Media
 

Downstream

Upstream
ApplicationsmAbs and recombinant proteinsBlood and plasma derivatives | hydrophobic feedsmAbs and recombinant proteinsVirus pre-filtrationCell culture media and reagents
Nominal Filtration Area1.7 cm² - 2.4 m² Maxicaps® MR: 
4.8 m² - 14.4 m²
5 cm² - 2.7 m²5 cm² - 2.1 m²5 cm² - 2.1 m² Maxicaps® MR: 
4.2 m² - 18.9 m²
5 cm² - 1.0 m² Maxicaps® MR: 
3 m² - 6 m²
Membrane MaterialPolyethersulfonePolyethersulfonePolyethersulfonePolyamidePolyethersulfone
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Select Your Product

Virosart® HF: A High-Flux Filter for mAb Processes

Reduce footprint by up to 90% and lower sanitization and flushing costs by up to 80% with this gamma-sterilized virus filter.

Virosart® HC: A High-Capacity Filter for Blood and Plasma Applications

Achieve robust processing of blood and plasma derivatives with Virosart® HC, available in various formats.

Virosart® Max: An Adsorptive Virus Pre-Filter

Enhance virus filtration by protecting the final filter using a combination of size exclusion and adsorptive mechanisms.

Virosart® Media for Upstream Risk Mitigation

Reduce upstream virus contamination risk with a cost-effective, flexible, and scalable filtration solution for cell culture media.

Virosart® CPV: Robust Virus Removal

Achieve reliable virus removal with Virosart® CPV, a well-established solution within the biopharmaceutical industry.

Supporting Products & Services

Virus clearance validation services

Confidence®: Faster LRV Results

Validate the performance of Virosart® virus filters with our Confidence® Services. Benefit from highly purified viruses and expert knowledge.

Browse Virus Filter Assemblies

Virosart® HF and Virosart® Media assemblies offer validated, pre-assembled, pre-sterilized modular solutions for easy implementation.

Simplify Large-Scale Single-Use Virus Filtration

Maxicaps® MR Virosart® reduces connection points by 90%, minimizing contamination risk and streamlining installation.

Pionic®: The Future of Downstream Process Intensification

Discover integrated continuous biomanufacturing with Pionic® 

Virus Clearance Strategy: Find the Right Fit

Achieve efficient virus clearance with simplified strategies and solutions for your bioprocess.

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Easily find virus filtration products by browsing categories or filtering by key attributes.

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Learn More About Virus Filtration

Highlight Asset

Poster

Mitigate Virus Contamination Risks for Advanced Therapies

Ensuring virus-free raw materials for ATMP production by integrating nanofiltration as an upstream risk mitigation tool.

Training Videos

Tutorial

Virosart® HF Lab Module Product Tutorial

Discover the steps to effectively install and execute virus filtration trials. Gain valuable insights to enhance your filtration process.

Tutorial

Virosart® HF Process Module Product Tutorial

Learn the installation and execution of virus filtration at commercial scale with the expert handling tips in our comprehensive guide.

Tutorial

Virosart® HC & Virosart® CPV Minisart® Lab-Scale Product Tutorial

Explore the process of virus filtration installation and performance in lab environment. Benefit from tailored recommendations on handling practices.

Downloads

Publications - Links

BioPharm International

Virus Filtration Using a High-Throughput Parvovirus-Retentive Membrane

BioProcess International

Current Thinking in Viral Safety: Risk Management Protects Patients

Webinars

Webinar

Sartorius End-to-End Single-Use Downstream Solutions

Discover how our latest single-use technologies address the evolving demands of clinical and commercial biopharmaceutical production.

Webinar

Optimizing Virus Clearance With Anion Exchange Membranes

Explore best practices for sizing and optimizing anion exchange membrane adsorbers to enhance purification performance.

Webinar

Virus Removal in Blood and Plasma Manufacturing

Understand how emerging viruses challenge traditional risk mitigation approaches—and how Sartorius supports improved virus clearance strategies.

Webinar

Filtration Technologies - An Overview

Explore comprehensive and reliable solutions for virus filtration across bioprocess workflows.

Webinar

Process Optimization Strategies for Virus Filtration

Learn about validation strategies and best practices for integrity testing of virus filters and adsorptive pre-filters.

Frequently Asked Questions

Virus clearance is the process of eliminating or inactivating viruses from biopharmaceutical products to ensure their integrity and purity. 

The ICH Q5A guidelines outline the requirements for assessing viral safety in biotechnology products derived from cell lines. They emphasize the need for validated processes that effectively clear viruses, including filtration, inactivation, and removal methods. These guidelines ensure that biopharmaceutical products meet stringent standards, protecting patients from potential viral contamination.

Virus filters remove and retain viruses during bioprocessing by using specialized membranes with pores typically around 20 nm in size. As the fluid passes through the filter, these small pores trap and hold viruses, preventing them from passing through with the rest of the fluid. This helps ensure the final product is free from viral contamination, maintaining reliability and purity in biopharmaceutical manufacturing.

Virosart® HF enhances virus filtration by offering a compact, single-use design that reduces sanitization costs and footprint. Its advanced membrane technology ensures reliable virus retention, even under challenging conditions. By streamlining the filtration process, Virosart® HF improves efficiency and reduces the need for extensive pre-flushing, making it ideal for monoclonal antibodies and recombinant protein applications. This filter's design optimizes virus removal, ensuring the integrity and purity of the final product.

Sartorius offers various tutorials and training videos for the Virosart® HF Lab Module, Virosart® HF Process Module, and Virosart® HC & Virosart® CPV Minisart® Lab Scale virus removal filters. These can be accessed through Sartorius Learning Center

Consult Our Experts

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