Reliable Quality Control Solutions for Soft Drinks
Trust Your Results - Spoilage Detection by Sartorius
Vigilant HACCP monitoring and routine quality control in your soft drinks manufacturing environment keep spoilage at bay and consumers safe. Quality Control solutions by Sartorius help you to focus on consumer safety and to maintain product integrity.
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Applications in Your Quality Control (QC) and Our Product Solutions
You are committed to creating high-quality soft drinks with consistent look, smell, feel and flavor from one bottle to the next. We are committed to providing you the products you need to ensure your softdrink´s taste, aroma and quality. For the quality control in your softdrink processing, we have solutions for the following applications:
Water Testing
Alongside concentrates, flavors, syrups and phosphoric acid-, water is a key ingredient in producing your soft drinks. Therefore, the water you use must adhere to purity standards expected of drinking water as your customers expect their soft drinks to taste the same and be safe to drink the world over.
In the US, for example, water in soft drinks has to conform to FDA regulations and to Hazard Analysis and Critical Control Point (HACCP) food contact compliance regulations. Although cities routinely perform microbiological and chemical water monitoring, contamination can occur in your plant during the production process, so regular, routine testing of your water supplies, piping, and tubing/gaskets is essential.
What to test?
Regular total colony counts and tests to identify coliform bacteria and specifically E. coli are recommended for microbiological quality control of water as a raw ingredient in soft drinks.
Learn More about Microbial Enumeration
e.motion Dispenser Membrane filters
Optimize microbiological water testing workflows and save time. Dispense filters automatically eliminating the need for manual operation. Benefits include for soft drink production include:
- Easy colony counting due to clear colony morphology and distinct grid lines.
- High speed soft drink sample filtration
- Avoid re-loading during a shift with 250 filters per pack
Microsart® e.motion Dispenser
Automatically dispense membrane filters for microbiological water testing by touch of a button, hands-free motion detection or a foot switch to minimize risk of secondary contamination. Benefits for soft drink production include:
- Space-saving small footprint
- Easy to clean, lightweight and robust
- Available with long-life battery option
Microsart® Manifold
Facilitate your routine microbiological testing procedures with the new Microsart® Manifold: select the proper manifold for your individual microbiological testing procedure, choose between reusable and single use funnels or filtration units, and decide between different sizes of manifolds and enjoy the manifold that adapts to your needs.
- Robust, full stainless steel material
- Easy assembly without tools
- Easy to clean and operate
New Video: Microsart® Manifolds: Adaptable to Your Needs - Watch Now
Microsart® e.jet pump
Liquid transfer pump connects to Microsart® Manifold as the vacuum source for filtration of water samples. Benefits for soft drink production include:
- Small footprint
- Adapt directly to the manifold, no need for a suction flask
- Use Quick connectors to attach tubing and manifolds
Biosart® 250 Funnel
Reusable 250 ml funnel for use with a membrane filter on the Microsart® Manifold. Benefits for soft drink production include:
- Can be autoclaved multiple times
- Large inner diameter ensures high flow rate
- Conical shape design ensures no liquid remains in the funnel
Microsart® 250 Funnel
Single use 250 ml funnel for use with a membrane filter on the Microsart® Manifold. Benefits for soft drink production include:
- Save time in your soft drink workflow compared to reusable funnels
- Easy click fit connection
- No need to autoclave
Biosart® 100 Monitors
Ready-to-use sterile filtration unit combines a 100 ml funnel, lid, filter base, gridded membrane filter and a cellulose pad in one unit. After filtration, simply add nutrient media and remove the funnel to convert the monitor into a petri dish, eliminating the need to manipulate the membrane. Benefits for soft drink production include:
- All-in-one design saves time and handling steps
- Minimize the risk of secondary contamination
- Different ampoule media types available for water testing of soft drinks.
Biosart® 100 Nutrient Media
Sterile ready-to-use liquid media in 2.5ml ampoules. For use with Biosart Monitors or Cellulose Pads in Petri dishes. Benefits for soft drink production include:
- Eliminates time required to prepare media
- Saves space in the laboratory refrigerator
- Different ampoule media types available microbiological quality control of soft drinks.
Microsart@filter
Ready-to-use sterile filtration unit in 100 or 250ml sizes. Combine a funnel, filter base and gridded membrane filter in one unit. Benefits for soft drinks production include:
- Reduces time and handling as autoclaving of funnels and base is eliminated
- Available in different pore sizes and membrane colors
- Reliable results as no liquid remains after filtration
Nutrient Pad Sets (NPS)
As alternative to agar plates, NPS are dehydrated media pads in petri dishes, packed in a double layer aluminium protective bag. Available with membrane filters for economical, time-saving spoilage detection. Benefits for soft drink production include:
- Eliminate time-consuming, labor-intensive culture media preparation
- Eliminates need to keep media pads cool during storage or transportation
- Long, 2 year shelf-life
- Different NPS media types available for microbiological quality control of soft drinks
New Video: Nutrient Pad Sets: For Quality Control of Beer Samples
Prospenser Plus
Robust design and high-quality materials provide accurate and precise dispensing in the soft drink workflow.
- Lightweight and easy to use
- Excellent chemical resistance and fully autoclavable
With higher levels of microbial nutrients, lower acidity and milder carbonation level, as well as less chemical preservatives today’s soft drinks are at risk of contamination and spoilage from a wider range of microorganisms than ever before. This means that despite having a Hazard Analysis and Critical Control Point (HACCP) system in place, contamination can occur if your process hygiene is compromised during production by microbes that would traditionally not have proliferated in soft drinks. Microbial contaminants now include yeasts, molds, Acetobacter, Alicyclobacillus, Bacillus, Clostridium, Gluconobacter, Lactobacillus, Leuconostoc, Saccharobacter, Zymobacter and Zymomonas. Microbial contamination of your soft drinks can affect quality and safety, shake consumer confidence in your brand and can have serious financial consequences for your company.
What to test?
By adhering to a strict quality control plan throughout the entire production chain, starting with raw materials such as concentrates, flavors and water, through dosing, mixing and finally filling in bottles or cans, you can easily detect undesirable microbes before they contaminate your soft drink products.
For fast, effective, efficient detection of potential spoilage microorganisms in your raw materials and soft drinks, Sartorius has products and solutions you can trust.
e.motion Dispenser Membrane filters
Optimize spoilage detection workflows and save time. Dispense filters automatically eliminating the need for manual operation. Benefits include for soft drink production include:
- High speed soft drink sample filtration
- Easy colony counting due to clear colony morphology and distinct grid lines.
- Avoid re-loading during a shift with 250 filters per pack
Microsart® e.motion Dispenser
Automatically dispense membrane filters for spoilage detection by touch of a button, hands-free motion detection or a foot switch to minimize risk of secondary contamination. Benefits for soft drink production include:
- Space-saving small footprint
- Easy to clean, lightweight and robust
- Available with long-life battery option
Microsart® Manifold
Facilitate routine spoilage detection of soft drinks by selecting the manifold size (1, 2 3 and 6 branch). Compatible with all Sartorius reusable and single use funnels and filtration unts. Benefits for soft drink production include:
- Robust, full stainless steel material
- Easy assembly without tools
- Easy to clean and operate
New Video: Microsart® Manifolds: Adaptable to Your Needs - Watch Now
Microsart® e.jet pump
Liquid transfer pump connects to Microsart® Manifold as the vacuum source for the filtration of your liquid samples. Your benefits include:
- Small footprint
- Can be adapted directly to the manifold, no need for suction flask or Woulffs bottle
- External pump head, making it easy to change pump direction or exchange entirely
Biosart® 250 Funnel
Reusable 250 ml funnel for use with a membrane filter on the Microsart® Manifold. Benefits for soft drink production include:
- Can be autoclaved multiple times
- Large inner diameter ensures high flow rate
- Conical shape design ensures no liquid remains in the funnel
Microsart® 250 Funnel
Single use funnel with a volume of 250 mL, adapted to a cellulose nitrate membrane filter on the Microsart® Manifold. Your benefit includes:
- Single use funnel for minimized risk of secondary contamination
- No autoclaving of the funnels needed
- No need for flaming of the funnels after each filtration step
Biosart® 100 Monitors
Ready-to-use sterile filtration unit combines a 100 ml funnel, lid, filter base, gridded membrane filter and a cellulose pad in one unit. After filtration, simply add nutrient media and remove the funnel to convert the monitor into a petri dish, eliminating the need to manipulate the membrane. Benefits for soft drink production include:
- All-in-one design saves time and handling steps
- Minimize the risk of secondary contamination
- Different ampoule media types available microbiological quality control of soft drinks
Biosart® 100 Nutrient Media
Sterile ready to use liquid Media in a 2.5ml ampoule. For use with Biosart Monitors or Cellulose Pads in Petri dishes. Your benefit includes:
- Saves time because no preparation of media needed
- Saves space in laboratory refridgerator
- Different media types for water and beer testing available
- Long shelf life of 9-12 months
Microsart@filter
Ready-to-use sterile filtration unit in 100 or 250ml sizes. Combine a funnel, filter base and gridded membrane filter in one unit. Benefits for soft drinks production include:
- Reduces time and handling as autoclaving of funnels and base is eliminated
- Available in different pore sizes and membrane colors
- Reliable results as no liquid remains after filtration
Nutrient Pad Sets (NPS)
An attractive alternative to agar plates, NPS are dehydrated media pads in petri dishes, , packed in double layer Aluminum protective bag, come along with suitable membrane filters for economical, time-saving microbiological quality control of water and brewery samples. Your benefits include:
- Eliminate time-consuming, labor-intensive culture media preparation
- No need for cooling of the NPS during storage or transportation due to dehydrated media
- Long shelf-life of 2 years
- Suitable membrane filter included (pore size and color)
New Video: Nutrient Pad Sets: For Quality Control of Beer Samples
Prospenser Plus
Robust design and high-quality materials provide accurate and precise dispensing in the soft drink workflow.
- Lightweight and easy to use
- Excellent chemical resistance and fully autoclavable
Analytical QC
Customers recognize and love the taste of their favorite soft drink. To meet their expectations, you need to perform rigorous quality control, on your drink’s raw ingredients and water, through mixing to check the formulation is right, as well as assessing it again before release to detect qualities such as taste, composition and color.
What to test?
Food dyes, additives, sugar and its substitutes, organic acids and inorganic ions, phosphate and citrate
At Sartorius, our products and solutions will quickly and easily give you the confidence that your soft drinks match your customers’ high standards time after time.
Arium® Mini UV Water Filtration System
Quality control of soft drinks is essential for consumer safety. The water used for highly sensitive chromatographic analysis such as HPLC, GC-MS, or ICP must always be high quality. Arium® Mini lab water system is a compact ultrapure water system for labs with requirements up to 15 liters per day. The option UV lamp (185/254 nm) removes TOC levels down to < 5 ppb. Key advantages:
- Consistent delivery of high quality ASTM Type 1 water increases sensitivity of analytical results and minimizes chemical ion interference
- Comprehensive services include installation and preventative maintenance for consistent and reliable water quality.
Filter papers
Many analytical QC tests in brewery labs require a filtration step prior to the testing procedure to pre-process the sample. Circular, pleated filter papers of different grades are placed into a funnel leading to a receptacle and are used to remove turbidity from wort, to remove yeast cells after fermentation and to reduce CO² or degas the sample prior to tests such as density measurement or specific gravity.
The filter papers fitting best into your beer process are these types:
- Filter paper grade 292a : FT-4-215-320
- Filter paper grade 1289: FT-4-207-320
- Filter paper grade 6: FT-4-312-320
- Filter paper grade 4b: FT-4-309-320
Cubis®️ II Premium Laboratory Balance
Precision Balances offer the highest performance for soft drink producers. Fully configurable hardware and software ensure connectivity, compliance and confidence in results. Your benefits include:
- Avoid sampling errors with the largest 7“ color display with touch, scroll and swipe functionalities; graphic guided procedures/applications are built-in and dozens of QApp Packages are available including statistics, averaging, check weighing with counter and 70 others.
- Status Center provides system info, notifications, tasks, and alerts. Advanced user management includes centralized password support, high security configuration and login rules with LDAP capabilities.
- Unique, built-in, interactive motorized auto-levelling function up to 8 kg.
- Easy to clean rounded edges and chemical resistance.
Quintix® Lab Balance
Unsurpassed weighing technology for beverage producers available in Analytical and Precision Balances.
- Optimzed performance directly out-of-the-box with Start Assistant, SmartTouch and intuitive applications.
- Built-in appliactions include statistics, totalizing, mixing and density determination; menu lock function available to avoid configuration changes.
- Easy to clean rounded edges and chemical resistance to eliminate residues or spill stains.
Prospenser and Prospenser Plus
Robust design and high-quality materials provide accurate and precise dispensing during soft drink production.
- Lightweight and easy to use
- Excellent chemical resistance and fully autoclavable
Tacta® Pipette
- Superb comfort and unparallled reliability ensures minimal variation for soft drink producers.
- Advanced ergonomics including soft tip attachment and light ejection delivers the best user experience.
- Adjustable to improve pipetting accuracy by accommodating for viscosity or liquid temperature.
- With only three parts to clean, there is a low risk of contamination. Combine with Safe-Cone filters or SafetySpace Filter tips to further increase contamination control and prolong pipette lifetime.
Optifit Tips
- With a perfect fit and seal, Sartorius pipettes deliver the highest possible accuracy and precision for soft drink producers. Further improve pipetting performance of viscous liquids with low retention tips
- Broad volume range and packaging options to suit your application and use.
- Optifit tips meet the highest purity and quality standards.
Minisart® Syringe Filters
- Samples for HPLC, GC-MS, or ICP require proper clarification prior analysis to ensure high sensitivity and accuracy and protect instruments from particle load during soft drink production.
- Minisart® syringe filters are optimized for sample preparation with maximum chemical compatibility to ensure high performance. Minisart® RC is optimized for aqueous liquids, solvents and a wide range of chemicals.
- Minisart® NY Plus syringe filters include a pure quartz glass fiber prefilter optimized for sample prep of particle-laden samples prior to HPLC or GC . The polyamide membrane combines fastest flow with low non-specific binding.
- Minisart® SRP filters are suitable for venting applications and leachable-free clarification for liquids in a pH range of 1 -14. Minisart® PES offers a combination of PES membrane and PP housing and has a higher chemical compatibility than PES in MBS housing.
Claristep®
- Samples for HPLC, GC-MS and ICP require proper clarification prior analysis, however, to ensure high sensitivity and accuracy and protect instruments from particle load during soft drink production.
- The Claristep® Filtration System can process up to eight samples simultaneously without any vacuum source or power supply. The syringeless filter and the simple manual processing enable customers to simplify their sample clarification.
Air Monitoring
When producing your soft drinks, HAACP is critical as is knowing which microorganisms are present in your production environment. Your soft drinks are most at risk of contamination when bottles are open and being filled with soft drinks as sugar in the drinks acts as a growth medium for many microorganisms present in ambient air. Microbial contamination of your soft drinks can change their flavor and in the worst case, make them unsafe to drink.
What to test?
Test ambient air in the production area for airborne microorganisms, for example at your mixing and filling lines and at other critical points in your production areas.
Using products and solutions from Sartorius, you can quickly and easily test for airborne microorganisms to help prevent microbial contamination of your soft drinks.
MD8 Airport
A portable device to monitor microbiological air quality in your beer production area and at the filling line. Your benefits include:
- Battery operated and portable
- Ergonomically designed and easy to clean
- User-friendly prompting with the option of four languages: English, French, German and Spanish
- Flexible options for customized use, including adjustable air throughput and air flow rate
- Storage of last-used parameters, even after automatic shut-off
- Can be calibrated on-site
Check Weighing
Our balances provide you with a reliable method to check the weight of your soft drink cans or bottles. Using the Check Weighing program with defined limits and weighing visual aids means you can control your soft drink content or nominal gross weights more accurately and cost-effectively than you would using balance technology built into your production line.
Featuring, easy clean stainless-steel weighing pans and simple to assemble/disassemble components our balances are ideally suited for use in production facilities where you are weighing sugary or sticky substances and need to clean regularly. Where vibrations, airflow and temperature changes are challenging in your production area, our quick balance levelling technology, (bubble indicator on Entris® II and Quintix® II or simply press a button on Cubis® II balances) offers you rapid stabilization times, helping you achieve accurate weighing performance time after time.
You can obtain your results in range of formats and communication ports with Cubis® II (Ethernet, USB and RS232), Quintix® (USB) and Entris® II (USB and RS232), making integration of our balances into your existing production systems quick and easy.
Features
- Check weight is included in our essential weighing applications package that comes with Cubis® II (MCA), Quintix and Entris® II balances.
- Check weight can determine whether your bottle/can weight falls within a specified tolerance range.
- Print out each measure and change to the next identical bottle/can and get the stats in the end at the touch of a button.
- Weighs safe the different bottle types (glass and plastic) in sizes from 0.3 L up to 5 L
Recommendations, norms, regulations and directives our balances work according to, include:
OIML R 79, R 87 & R138
Directives 76/211/EEC, 2007/45/EC, 2009/34/EC & 75/107/EEC
NIST Handbook 133 and 21-C.F.R. Part 1
Cubis®️ II Premium Laboratory Balance
Precision Balances offer the highest performance for soft drink producers. Fully configurable hardware and software ensure connectivity, compliance and confidence in results.
- Avoid sampling errors with the largest 7“ color display with touch, scroll and swipe functionalities; graphic guided procedures/applications are built-in and dozens of QApp Packages are available including statistics, averaging, check weighing with counter and 70 others.
- Status Center provides system info, notifications, tasks, and alerts. Advanced user management includes centralized password support, high security configuration and login rules with LDAP capabilities.
- Unique interactive, motorized auto-levelling function up to 8 kg or graphic-interactive guide up to 70 kg. Configurable electronic stabilization filters and lecture speeds for fast response in production areas.
- Easy to clean rounded edges and chemical resistance to eliminate organic residues or spill stains.
Quintix® Lab Balance
Featuring the highest performing weighing technology available in Precision Balances for soft drink producers.
- Best performance right-out-of-the-box by its Start Assistant, SmartTouch and intuitive applications.
- Checkweighing, statistics and peak-hold built-in applications; menu lock function available to avoid configuration changes.
- Easy to clean and high chemical resistance disposable cover to avoid organic residues or spill stains.
Entris® II Lab Balance
Unrivalled value and peformance in Precision Balances for soft drink producers backed by 150 years of German engineering expertise.
- The only Balance in its class with an automatic internal calibration program, 4.3“ color touchscreen or LED touch display and built-in checkweighing application.
- Easy to clean and high chemical resistance polybutylene terephthalate (PBT), stainless steel and glass construction to avoid organic residues or spill stains.
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Process Flow Chart for Your Soft Drinks Process*
Discover the different steps in the soft drinks workflow and click on the icon „+“ to get to know the variety of applications and solutions Sartorius offers for testing during your manufacturing process.
*This workflow may not exactly represent your soft drink workflow however generalizes the QC checkpoints
