Integrating Biostat STR® Generation 3 With Emerson DeltaV® Control
The Biostat STR® for Emerson DeltaV® platform is modular, scalable, and excels in commercial manufacturing. To accelerate your time to market, it’s pre-engineered with DeltaV® automation and industry-leading components from Brooks Instrument and Mettler Toledo. The platform future-proofs your process with native Ethernet/IP™ communication between devices. Also available is the software toolkit, a tailored S88 batch library.
The STR® DeltaV® platform is part of our successful Biostat STR® Generation 3 product family.
Engineered with CHARMs IO and designed for the DeltaV® system with a tailored S88 batch library
Modular, scalable, and includes our media control hub — plus a suite of pumps and balances
Future proof with modern communication-enabled balances, pumps, transmitters, and MFCs
Pre-engineered and includes a software toolkit to accelerate delivery and facility commissioning
Senior Automation Engineers at a major international pharma company
We really like our native DeltaV STR. It allowed us to meet our strict project timeline. The system allowed us to complete qualification runs and process validation in a short time and without issues.
Configurations & Components
Discover State-Of-The-Art Single-Use Biomanufacturing
Biostat STR® Generation 3 for the Emerson DeltaV® controller is a state-of-the-art, single-use biomanufacturing platform developed for fast and seamless integration into plant DeltaV® DCS.
The system combines native DeltaV® automation with the proven bioreactor technology of the STR® family.
CHARMs IO, HART Transmitters, and EtherNet/IP™ Communication
CHARMs IO for true native DeltaV® controls
Transmitters with local displays for process sensors and bag weight
Ethernet/IP™ and HART communication throughout
MU and SU sensors for pH, DO, pCO2
PreSens optical SU pH and DO
Optional PK controller
High-low voltage segregation
Bag Holder | 50L, 200L, 500L, 1000L, and 2000L
Valve box: For exhaust and harvest pinch valves
Connection box: CHARMs IO*
Integrated temperature control unit
Gas mix box: 8 Brooks MFCs with EtherNet/IP™ communication*
* For 2000L SUB, the connection box and gas mix box contents are swapped to accommodate larger Brooks Instrument mass flow controllers.
Feed Balances and Pumps With EtherNet/IP™ Communication
Simplify complex process feeds with:
- Pumps from Watson-Marlow
- EtherNet/IP™ communication with M12 signal cable
- Amphenol plug for enhanced ingress protection
- Scales from Mettler Toledo
- EtherNet/IP™ communication with M12 signal cable
- Amphenol plug for enhanced ingress protection
- Digital interface between platform and terminal
Sartorius DeltaV™ S88 Batch Library and Template Example of STR® SUB Unit Operation
- Developed for DeltaV® batch version 14 and DeltaV® Live
- Follows ANSI/ISA S88.01 standard
- Co-developed based on Emerson PCSD library and Sartorius process design
- Benefit from:
- Increased productivity by accelerating SUB SW development and integration into plant DeltaV® DCS
- Standardization, migration, and reusability enabled by Emerson PCSD
- Flexibility — use as-is or customize as needed