Imagine Not Being Able to Use PVDF, Tomorrow?

Downstream Processing
Nov 19, 2024  |  3 min read

Imagine waking up to a world where PVDF filters are no longer an option. As the industry braces for potential PFAS restrictions, it's crucial to plan ahead. Let's explore what this journey might look like, highlighting the challenges and opportunities that lie ahead.

This article is posted on our Science Snippets Blog

Per- and polyfluoroalkyl substances (PFASs) are a large group of chemical compounds that include the fluoropolymers used in virtually all bioprocesses. One such example is polyvinylidene fluoride (PVDF) filters, which are widely used during sterile filtration.

Despite their widespread use, it is looking increasingly likely that PFAS will be banned by regulatory bodies owing to mounting evidence of their impact on human health and the environment.

Luckily, biomanufacturers have time to plan and adapt their processes to fit these new regulations. But what if they didn’t?


Stage 1: The Initial Impact – The Shockwave Hits

The news breaks: PVDF filters are banned. Panic ensues across the biopharmaceutical industry. These filters, essential for producing life-saving drugs, are suddenly off the table. Manufacturers scramble to identify, test, and validate alternatives. In the meantime, drug inventories dwindle, leading to shortages.

Global manufacturing capacities are stretched thin, unable to meet the soaring demand, and the health system collapses. Pressure mounts to find compliant alternatives that can seamlessly replace PVDF filters in biomanufacturing processes.


Stage 2: What’s the Plan? Building a Sustainable Strategy

Thankfully, the reality is unlikely to be as dramatic: regulatory bodies are expected to provide a transition period. This is the time to act. Companies must screen their processes and identify suitable alternatives. A robust change strategy is essential to prepare for "Day X."

The key lies in finding a PFAS-free filter that matches or surpasses the performance of PVDF filters. This alternative must ensure compliance and maintain the integrity of biopharmaceutical therapeutics.


Stage 3: A New World – Living Without PVDF Filters

Fast forward to a world where PVDF filters are a thing of the past. Getting rid of PVDF filters helped biopharmaceutical manufacturers remain fully compliant with upcoming PFAS restriction legislation. The industry has adapted, ensuring a secure supply of drugs. Patients have uninterrupted access to their medications.

Drug manufacturers are also starting to see some benefits of eliminating PFAS. PFAS materials cannot be recycled; they need to be burned at very high temperatures, requiring high energy consumption. Otherwise, they will stay in the environment forever. This is particularly concerning given some evidence that suggests exposure to PFAS increases the risk of developing some cancers.

With the ban in place, these "forever chemicals" are no longer a threat in biomanufacturing, reducing environmental contamination and potential health concerns. The shift not only benefits the industry but also addresses a critical global issue.


Embracing Change

The move away from PFAS is inevitable. By planning ahead, the biopharmaceutical industry can navigate this transition smoothly. Embracing innovation and sustainability will ensure continued success and compliance in a world without PVDF filters.

As we prepare for this potential future, let's stay informed and proactive.  Visit our webpage to learn more:

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Unfiltered: The Great PFAS Debate

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