Enhancing Downstream AAV Processing Efficiency: Using Data Analytics to Simplify and Speed up Development of Robust Filtration and Chromatographic Unit Operation
AAV vectors are widely used in gene therapy, but their production presents challenges for manufacturers. To address this, we focused on streamlining the downstream processing of AAV particles in our study. This involved two key steps: TFF and capture chromatography. We used MODDE® DOE software and small-scale screening devices and systems to optimize materials and process parameters for those unit operations.
We tackled TFF optimization, which can be tricky with limited feed material and tight timelines. Multiple flat sheet cassettes were compared, and process parameters for AAV8 concentration and diafiltration TFF were screened through performance of a DOE with the Ambr® CF.
Lastly, we explored an alternative to affinity-based chromatography using cation exchange principle with the potential to purify various AAV serotypes and capsid configurations. We'll share our journey of developing an AAV8 capture chromatography method based on monoliths by optimizing process parameters through DOE.
What You Will Learn:
- Learn how MODDE® helps in defining optimal experiments
- Learn about TFF optimization using DOE
- Learn about chromatographic method development using DOE