Medical device company increases production volume and reduces defects with real-time release solutions

A global health care company has implemented multivariate analysis and real-time release for its injection molding process of medical device components using solutions from Sartorius Data Analytics. Since the
implementation, the company has been able to increase its production volume substantially without any increase in headcount and has managed to eliminate delivery of defect components.

The challenge:
Implementing real-time release to improve quality and minimize defects in the company’s injection molding process.

The solution:
Implementing multivariate analysis and real-time release using solutions from the Umetrics Suite. The solution also visualizes the data from all production plants in one single dashboard.

The result:
A 26% increase in production volume over two years without any increase in headcount and a 90% reduction of non-conformances in the process. Faster machine startup and increased process knowledge.

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